Manufacturing · Petrochemical · Water Treatment · Marine · Mining

Real-time vibration analysis at the edge.

Bearing fault frequencies, gear mesh analysis, cavitation detection — on-device FFT at 2kHz+ sampling. No cloud round-trip.

VibeSense delivers the spectral analysis capability of $50,000 enterprise vibration analyzers on MEMS accelerometers and an NVIDIA Jetson. Continuous monitoring, not periodic routes.

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Photo: Vibration Sensor / FFT Spectrum Display

Product photo goes here

The Platform

$50,000 vibration analysis. On $200 hardware.

Enterprise vibration analyzers from SKF, Emerson, and Fluke cost $20,000–$50,000 per unit and require trained analysts to interpret. VibeSense delivers the same spectral analysis capability on MEMS accelerometers and an NVIDIA Jetson — at a fraction of the cost, running continuously instead of during periodic route-based checks.

Developed and validated on lab motors by deliberately inducing bearing defects, imbalance, misalignment, and looseness — then verifying detection before any production deployment.

Real-time FFT at the edge — no cloud round-trip

2kHz+ sampling rate. FFT computed on-device in <100ms. Bearing fault frequencies identified at BPFO, BPFI, BSF, and FTF.

Baseline fingerprinting — detects any fault

Learns the healthy vibration signature of each machine. Any deviation triggers investigation — even uncommon faults that aren't in the fault frequency library.

Multi-axis measurement

3-axis accelerometer captures radial (horizontal + vertical) and axial vibration simultaneously. Misalignment, imbalance, and bearing faults have distinct axial/radial signatures.

Technical Specs

Industrial-grade analysis. Edge-first deployment.

Accelerometer	ADXL357 3-axis MEMS · ±40g range · 2kHz+ sampling
Edge Compute	NVIDIA Jetson Orin NX · Real-time FFT · On-device ML inference
Analysis	FFT spectral analysis · Bearing fault frequencies (BPFO, BPFI, BSF, FTF) · Gear mesh · Cavitation · Resonance
Baseline	7–14 day fingerprint period · Machine-specific normal model · Statistical deviation detection
Health Score	0–100 per measurement point · Updated continuously · Trend visualization
Frequency Range	2 Hz to 1,000 Hz (bearing fault range) · Sub-Hz (imbalance/misalignment)
Mounting	Magnetic mount · Stud mount · Adhesive pad · DIN rail for junction box
Integration	Modbus RTU/TCP · MQTT · REST API · AWS IoT Core
Industries	Petrochemical · Water treatment · Mining · Marine · Paper mills · Manufacturing

What VibeSense Detects

Bearing inner race defect (BPFI)Bearing outer race defect (BPFO)Ball spin frequency (BSF)Cage frequency (FTF)Gear mesh frequencyGear tooth defectRotor imbalance (1x)Angular misalignmentParallel misalignmentCavitationLooseness (0.5x, 1x harmonics)ResonanceElectrical noise (2x line freq)

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Sensor Installation Photo

Accelerometer mounted on motor or pump housing

Ready to move from periodic routes to continuous monitoring?

Start with your most critical rotating equipment. Baseline established in 14 days. Health score and fault detection from day 15 forward.

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